Sunday, December 09, 2007

Acrylonitrile butadiene styrene (ABS)

Monomers in ABS polymer

Black ABS plastic pipes in use in a wet basement of a paper mill, in Sault Ste. Marie, Ontario. Corrosion is no problem for these plastic pipes. That is a big advantage. However, use of ABS in a Noncombustible building, as per Part 3 of the Ontario Building code, is another issue.
Acrylonitrile butadiene styrene, or ABS, (chemical formula (C8H8· C4H6·C3H3N)n) is a common thermoplastic used to make light, rigid, molded products such as piping, musical instruments (most notably recorders and plastic clarinets), golf club heads (used for its good shock absorbance), automotive body parts, wheel covers, enclosures, protective head gear, vballs [reusable paintballs], and toys including LEGO bricks[1]. In plumbing, ABS pipes are the black pipes (PVC pipes are white) and also in Plastic Pressure Pipe Systems. ABS plastic ground down to an average diameter of less than 1 micrometer is used as the colorant in some tattoo inks. Tattoo inks that use ABS are extremely vivid. This vividness is the most obvious indicator that the ink contains ABS, as tattoo inks rarely list their ingredients[2].
It is a copolymer made by polymerizing styrene and acrylonitrile in the presence of polybutadiene. The proportions can vary from 15 to 35% acrylonitrile, 5 to 30% butadiene and 40 to 60% styrene. The result is a long chain of polybutadiene criss-crossed with shorter chains of poly(styrene-co-acrylonitrile). The nitrile groups from neighbouring chains, being polar, attract each other and bind the chains together, making ABS stronger than pure polystyrene. The styrene gives the plastic a shiny, impervious surface. The butadiene, a rubbery substance, provides resilience even at low temperatures. ABS can be used between −25 and 60 °C.
Production of 1 kg of ABS requires the equivalent of about 2 kg of oil for raw materials and energy. It can also be recycled[3].

[edit] Properties
ABS is derived from acrylonitrile, butadiene, and styrene. Acrylonitrile is a synthetic monomer produced from propylene and ammonia; butadiene is a petroleum hydrocarbon obtained from butane; and styrene monomers, derived from coal, are commercially obtained from benzene and ethylene from coal. The advantage of ABS is that this material combines the strength and rigidity of the acrylonitrile and styrene polymers with the toughness of the polybutadiene rubber. The most amazing mechanical properties of ABS are resistance and toughness. A variety of modifications can be made to improve impact resistance, toughness, and heat resistance. The impact resistance can be amplified by increasing the proportions of polybutadiene in relation to styrene and acrylonitrile although this causes changes in other properties. Impact resistance does not fall off rapidly at lower temperatures. Stability under load is excellent with limited loads.
Even though ABS plastics are used largely for mechanical purposes, they also have good electrical properties that are fairly constant over a wide range of frequencies. These properties are little affected by temperature and atmospheric humidity in the acceptable operating range of temperatures.[4] The final properties will be influenced to some extent by the conditions under which the material is processed to the final product; for example, molding at a high temperature improves the gloss and heat resistance of the product whereas the highest impact resistance and strength are obtained by molding at low temperature.
ABS polymers are resistant to aqueous acids, alkalis, concentrated hydrochloric and phosphoric acids, alcohols and animal, vegetable and mineral oils, but they are swollen by glacial acetic acid, carbon tetrachloride and aromatic hydrocarbons and are attacked by concentrated sulfuric and nitric acids. They are soluble in esters, ketones and ethylene dichloride.
The aging characteristics of the polymers are largely influenced by the polybutadiene content, and it is normal to include antioxidants in the composition. On the other hand, while the cost of producing ABS is roughly twice the cost of producing polystyrene, ABS is considered superior for its hardness, gloss, toughness, and electrical insulation properties. However, it will be degraded (dissolve) [5] when exposed to acetone. ABS is flammable when it is exposed to high temperatures, such as a wood fire. It will "boil", then burst spectacularly into intense, hot flames.

[edit] External links
ABS material description
Comparisons of many physical properties with other plastics

[edit] References
^ ABS - acrylonitrile butadiene styrene On Designsite.dk, lists applications. Retrieved 27 October 2006
^ http://www.bioedonline.org/news/news.cfm?art=1657
^ http://www.anl.gov/techtransfer/Available_Technologies/Environmental_Research/Froth.html
^ Harper C.A., Handbook of plastic and elastomers, McGraw-Hill, New York, 1975, pp. 1-3,1-62, 2-42, 3-1
^ http://www.vintagecomputing.com/index.php/archives/189
[hide]
vdePlastics
Polyethylene (PE)Polyethylene terephthalate (PET or PETE)Polyvinyl chloride (PVC)Polyvinylidene chloride (PVDC)Polylactic acid (PLA)
Polypropylene (PP)Polyamide (PA)Polycarbonate (PC)Polytetrafluoroethylene (PTFE)Polyurethane (PU)
Polystyrene (PS)PolyesterAcrylonitrile butadiene styrene (ABS)Polymethyl methacrylate (PMMA)Polyoxymethylene (POM)


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